Formwork Waller Plate

Formwork Waller plate,often simply referred to as a waler, is a steel plate component in the construction industry,particularly in formwork systems.It serves as a horizontal support element that reinforces and stabilizes vertical walls or excavations,helping to distribute the load and prevent the structure from collapsing.Waller plates are typically produced by stamped machinery, which are industrial machines designed to shape metal through the process of stamping.In this process, a sheet of metal is placed between two dies, and a force is applied to the top die,causing it to press the metal into the shape of the bottom die.



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This method is efficient for creating uniform,precise parts quickly and in large quantities. WRK produce the Waller involves the following steps:
 
Material Selection
WRK always chose different standard raw materials based on the required strength and durability of the waller, but normal we used new standard Q235 or Q345 carbon steel, it is always the cost-effective material, both to ensure the stability of stamping, but also to ensure the use of mechanical imperialistically .
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Stamping Process
The metal sheet is fed into the stamping machine,where it is pressed into the desired shape.This could be a simple rectangular or more complex profiles depending on the application and molds.
Cutting and Trimming
After the initial stamping,any excess material is cut and trimmed to achieve the final dimensions of the Waller.
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Finishing
The waller may undergo further finishing processes such as coating or galvanizing to protect against corrosion and enhance durability.
 
Buildings Wallers are used in various aspects of construction,particularly in the following ways
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Formwork Systems
Wallers provide horizontal support to vertical formwork panels,helping to distribute the weight of wet concrete evenly and ensuring that the concrete retains its intended shape during pouring and curing.
Shoring Systems
In excavation or construction activities,wallers are used to stabilize and reinforce vertical members,preventing lateral movement or collapse by distributing soil pressure or other external forces.
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Scaffolding SystemsWalers are placed at different levels in scaffolding to create a rigid framework that can withstand the weight of workers,equipment,and materials,ensuring a safe working environment.
Retaining Walls and Bridges
Wallers are used in the construction of retaining walls and bridges to reinforce and distribute loads,preventing deformation or failure of vertical members.
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Temporary Structures
Wallers provide reinforcement and stability to temporary structures such as walls,platforms,or supports during renovation or construction projects.
Tunneling and Excavation
In tunneling and excavation projects,wallers support and strengthen vertical members,distributing lateral forces exerted by the surrounding soil to ensure stability and safety.
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In summary,formwork Waller plates are essential in the construction industry for their support and reinforcement capabilities,and they are produced using efficient stamping machines to meet the demands of various construction applications.

 

WRK hot types as following:

Design

Plate size

Used Diameter

Surface Treatment

Packages

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100*100mm

15/17mm tie rods

 

 

 

 

 

 

 

 

 

Nature/Yellow galvanized/Sliver galvanized

 

 

 

 

 

 

 

 

 

Wooden Bags/Wooden Pallets/Wooden Cases

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120*120mm

20/22mm tie rods

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100*100mm

15/17mm tie rods

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115*115mm

20/22mm tie rods

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90*90mm

10/12mm tie rods

Other OEM designs(please provide your drawings, let us produce for you)

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